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4 Epoxy Flooring Ideas for Your Commercial Concrete

4 Epoxy Flooring Ideas for Your Commercial Concrete

In terms of durability and structural performance, greater demands are placed on commercial concrete than residential concrete. For this reason, commercial concrete usually needs a much stronger concrete mix design as well as heavier reinforcement. Furthermore, commercial concrete is widely used in building and enhancing various types of facilities including retail stores, restaurants, warehouses, and even industrial buildings. Any commercial space needs to have flooring that can stand up to constantly heavy pedestrian traffic, as well as exposure to chemicals, heat, shock, and moisture. If you want to take your commercial concrete to the next level, consider coating it with epoxy.

Out of all the flooring options that are readily available in the market, only epoxy flooring can provide you with guaranteed long-lasting firm adhesion and durability. It’s strong, seamless, and polished surface makes it the ideal choice for enhancing the beauty and toughness of your commercial concrete. However, it’s also important to note that not all epoxies are created to fit the same purpose. Take a look at the types of epoxy flooring that are readily available in the market:

Self-Leveling

Constant exposure to heavy machinery and foot traffic can leave industrial building floors prone to unsightly abrasions, cracks, and chips. Therefore, you’ll need a coating that offers maximum strength in order to restore the concrete surface to its former glory. Self-leveling types are best used to cover old or broken concrete floors to create a new, shiny, and seamless look. This type of flooring is best used in an industrial setting such as manufacturing buildings, garages, showrooms, and storage facilities. Another reason why this option is popular is because of its high resistance to chemicals and heat. It’s also resistant to abrasion, making it perfect for industrial buildings that do a lot of towing or moving of its equipment.

4 Epoxy Flooring Ideas for Your Commercial Concrete

Mortar Floor System

Made up of 100% solid epoxies and quartz sand, the mortar flooring system is one of the most durable type floorings for an industrial building. It’s usually used as the first layer of coating before other types are applied. Since the mortar flooring system is highly resistant against impact and chemicals, it is a good fit for laboratory buildings, warehouses, breweries, chemical plants, and service areas where heavy machines including forklifts are constantly operating.

Anti-Static Floor

Anti-static floors are usually used in places where electrostatic forces are used, click here to read more about Anti-static flooring. They’re designed to reduce the electrostatic charges on the floors thereby reducing the risk of workplace accidents caused by electrocution. This type of epoxy flooring contains a conductive compound that collects static electricity and neutralizing it. Furthermore, the anti-static floor is recommended in buildings where flammable materials are used such as that in electronic, chemical, and manufacturing buildings. It’s also among the top flooring choices of healthcare industries and pharmaceutical laboratories.

Flaked Floors

Flaked floors are best for buildings looking for decorative and at the same time durable flooring. It uses colorful chip and flake materials of different sizes that are added to the epoxy coating in order to create aesthetically pleasing floors. Although the floors will have a glossy look, its surface contains little grooves to ensure that it won’t pose risks like slipping and falling to people walking on it. Moreover, this type of flooring works best on commercial kitchens, sports venues, real estate showrooms, automotive showrooms, veterinarian clinics, and other industrial areas that need vibrant-looking floors.

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Guidelines for the Safe Handling of Epoxy Coatings

Guidelines for the Safe Handling of Epoxy Coatings

Epoxy coating systems have become hugely popular over the years because of their strength, durability, aesthetic value, and resistance to caustic chemicals and heat. However, if they’re not properly handled, they could pose potential risks to those who are applying the coatings. Upon direct contact with the epoxy or inhalation of its toxic fumes, an individual may exhibit difficulty in breathing due to allergic reactions, as well as irritation to the nose, throat, lungs, eye, and skin. Moreover, the longer the exposure to the epoxy, the more likely it leads to an injury or a serious illness.

Although the degree of harm caused by the improper handling of these chemical compounds is largely influenced by the duration as well as the type of exposure, applicators can take the necessary safety precautions that will mitigate the risks. Some of these precautions include ensuring proper ventilation and hygiene, best work practices, and the use of personal protective equipment.

Guidelines for the Safe Handling of Epoxy Coatings

Ensure Proper Ventilation

Resolving any safety concern is the first thing any applicator should do. In most cases, epoxy systems require enough ventilation during the application process. By doing so, the buildup of harmful chemical vapors will be avoided within the area. This can be easily done when exhaust ventilation is done locally throughout the entire process – starting from the phase when the surface is being prepared. Thanks to local exhaust ventilation systems, dust produced from operating floor grinders as well as sanders will be captured immediately even before it settles on the work area.read more about exhaust ventilation at https://www.sciencedirect.com/topics/engineering/local-exhaust-ventilation

Use the Best Work Practices

Exposure to epoxy coatings can be further mitigated if the applicator follows the best work practices. For instance, the epoxies should be mixed and poured using disposable containers and not bowls. This will significantly reduce the applicator’s exposure to the chemical compounds during clean-up. Another way of reducing chemical handling is to use resins and hardeners that can be mixed together before the applicator opens the bags. Other best practices include promptly wiping up spills using absorbent materials and disposing these materials in closed containers, keeping the work area clean and tidy, making sure that unused chemical containers are covered tightly and work tools are thoroughly cleaned after use, and providing proper housekeeping supplies, as well as a changing area for the workers that allows them to separate their work clothes from their street clothes.

Follow the Manufacturer’s Recommendation on Personal Protective Equipment (PPE)

It’s extremely important for applicators to follow the PPE recommendations of epoxy product manufacturers when they handle, mix, and apply the chemicals. Their general recommendations for PPE include the use of chemical goggles, gloves, coveralls, protective sleeves, aprons, boots, and respirators. Furthermore, all pieces of jewelry must be removed and the applicator must change into clean clothes after the shift ends.

Aside from protecting the applicator from potential health threats by reducing exposure to toxic chemicals, another ultimate goal is to ensure that the possibility of spreading traces of epoxies outside the work areas is avoided. Furthermore, the applicator must consult a safety professional if questions and concerns pertaining to these practices and guidelines need to be addressed.

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